Boundary Element Method Simulations

The Boundary Element Method (BEM) is a general method for solving problems that can be expressed as partial differential equations. (A good introduction can be found here.) The wave equation for sound is such a problem, and this means that we can for example find the sound field radiated by a structure, or the resulting sound field when sound from a source is scattered by an object. I have used this method a lot to simulate the sound field radiated by horns. 

The basic principle used in BEM is that if you know the velocity potential (from which pressure and velocity can be derived) and normal velocity on the surface of a structure, you can calculate the field radiated by the structure anywhere. This has the advantage that only the structure surface has to be discretized (meshed), not the entire domain, which is required in other methods like FEM. This is an advantage when simulating sound that is radiated into an unbounded domain. The trick is, however, to find the velocity and velocity potential on the surface. 

I will not go into details on how to do it here. For my own simulations, I have used BEM code that is available here. The code is in Fortran, which I have translated to Delphi to make a more userfriendly Windows program.  While Fortran is a little bit faster, this is to a large degree offset by the increased userfriendliness. BTW, this program will not be released to the public (yet, anyway), it is in a too unfinished state for most users, and there is no manual. Sorry.

While I started experimenting with BEM back in 2008, I have not published much of what I have done. Some simulation results are floating around on various forums, but that is about all. So I decided to put up a gallery with old and new BEM simulations, for the interest, and hopefully education, of my readers.

General information

The gallery contains lots of plots and figures, starting with a three digit number (this is to make them appear in the order I want), the number is referenced to the descriptions below. 

All simulations of horns have been done with a constant 1m/s throat velocity. Than means that no driver is involved, and that the responses are the responses of the horns alone. Most simulations are 150-8000Hz, with 100 log-spaced frequency points. Mesh bandwidth is usually the same as the upper frequency, and this means that there are six elements per wavelength (or a little bit more some places depending on how the discretization works out). Response curves are usually at a 3m distance, to be well into the far field of the horn.

Frequency response plots are given for the case of constant throat velocity. This causes ripples in the throat impedance to show up quite visibly as peaks in the response. These peaks do not change with angle. Response plots are shown for selected angles. Not all simulations have the same number of field points (points where the exterior pressure is calculated), so the resolution and angles are not always the same.

Traditional polar plots have only been given in a few cases. In these cases, the responses are normalized to the direction of max output. Traditional polars tend to get very messy unless you have just a few curves, and since you then have to select representative curves, it is easy to cheat and not display curves you are not satisfied with. Instead I give the polar map, which shows everything in one plot. This type of plot has been popularized by Earl Geddes, and has become fairly common. Three versions are shown: the response with constant velocity, with a source of constant resistive impedance of rho*c/St, called a matched source, and a plot normalized to the on-axis response. The matched source response is similar to driving the horn with a driver that is perfectly matched to the horn, and that does not have any upper or lower rolloff. 

Throat impedance is also shown for all horns. I see that not all the plots go towards one, as they should, some end up a little lower, and some a little higher. I have not investigated this in detail, but it should not matter in judging the performance of the horns. It is, as far as I can tell, a numerical artefact, perhaps linked to the discretization of the boundary, which is done a little differently in the various cases. 

Simulation methods are either AEBEM(A), ASEM(A) or BERIM(A). AEBEM is the standard exterior BEM method, and needs a closed boundary. ASEM is a BEM method that can simulate infinitely thin structures, like horn walls. BERIM is a BEM method that assumes the horn mouth to exit into an infinite baffle. Both were developed by Stephen Kirkup, and I have tested them out, and a paper on the BERIM method has been published in the Journal of Computational Acoustics. (A) stands for axisymmetric. All simulations are axisymmetric, unless otherwise noted.

The boundary and the field point distribution are given for most simulations. For BERIMA simulations, the mouth is "blocked", this is the surface that separates the interior of the horn from the exterior in front of the baffle. It does not mean that the mouth is closed.

001: The AH425 project

 

During the fall of 2008, I collaborated with Lynn Olson and Martin Seddon (of Azurahorn) in the design of the AH425 LeCléac'h horns. My part in that project was mainly simulating the horn using Boundary Elements Method (BEM) SW, and to be a discussion partner. This horn was specifically designed to match the Altec 288 series of compression drivers. I did many simulations for this project, but I can't find all of the files. Here is anyway the simulation of the AH425, as it ended up. Cutoff is 425Hz, T is 0.707, and throat diameter is 35.5mm. ASEMA simulation.

002: AH425 in a baffle

Most horns get a smoother throat impedance when mounted in a baffle. Not so with LeCléac'h horns. At least not near cutoff. Higher up in frequency, the impedance is smoother than the plain AH425, though. BERIMA simulation.

003: 425Hz Tractrix

The tractrix horn is quite similar to the LeCléac'h horn. The mouth of a tractrix horn ends at 90 degrees, giving more reflections and diffraction than a LeCléac'h horn (that usually curves back a little), with the result that both the throat impedance and frequency response is less smooth. This is a BERIMA simulation, meaning that the horn is actually mounted in an infinite baffle, still it does not perform as well as one could hope for.

This horn was selected to have the same cutoff as AH425, 425Hz. 

004: Conical horn

This is a plain vanilla conical horn. No baffle, no mouth radius. The mouth diameter is about 26cm, the wall angle +/-27 degrees. Length is 21.6cm. The response is ragged, the loading is poor below 1kHz, and directivity is not very good either, because of lots of mouth diffraction. ASEMA simulation.

005: Exponential horn

This is a 425Hz plain exponential horn of the same length as the conical horn, without baffle. The mouth is only  0.74 cutoff wavelengths (CIR = 0.74 in Hornresp), so the mouth termination is not very good. The results show it, this is a resonant horn with ragged response and directivity characteristics. ASEMA simulation.

006: OS Waveguide

This was an attempt to simulate an OS waveguide of approximately the same size as the AH425. It has no rollback or baffle, though it has a radiused mouth (10cm radius). Throat diameter is 35.6mm, mouth diameter of the OS part is 257.8mm, and at the edge, the diameter is 430mm. Despite having no baffle, it performs well in many respects. The directivity is fairly good, and far more constant than the horns above. ASEMA simulation.

007: OS Waveguide

An attempt to simulate the Summa 15in OS waveguide, including the internal flare of DE250. I had some communication with Earl Geddes about this, and due to some misunderstandings of where the 15" dimension was measured, etc, I don't think this is a complete replica of the Summa OSWG. The internal DE250 flare is probably too long too, giving rise to more resonances than what may actually be there. Here are the exact dimensions: the DE250 flare starts at a 15.1mm diameter, and flares conically out to 25.4mm/1in over 48.8mm, where it meets the OSWG. The OS is 142.2mm long, ending at 288.2mm (11.34in), where it meets a radius that flares out to 429.6mm (16.9 in). The radius is 70.7mm. 

Still, the directivity performance is perhaps quite representative of this exact case, but since the box doesn't have any rounded corners, it is not representative of the Summa. AEBEMA simulation (exterior BEM, i.e. in a "box" as can be seen from the boundary). 300Hz-10kHz, 10kHz mesh bandwidth.

008: OS Waveguide sound field

Here are some plots of the nearfield of an OSWG in a baffle. They show the pressure amplitude contours in the front of the horn. These are some of the "pretty pictures" that probably do not tell you that much about the performance of the horn, but they are still interesting. The OS has a 1" throat, the OS part ends at a diameter of 38cm, after a length of 19cm, where it transitions to a 10cm radius. BERIMA simulation.

009: OS Waveguide in baffle

Another attempt to simulate the Summa waveguide. This one is mounted in a baffle, and is slightly larger. Perhaps still not a good representation, though. The DE250 flare starts at a 13.8mm diameter, and flares conically out to 25.4mm/1in over 5.51mm, where it meets the OSWG. The OS is 145mm long, ending at 293.7mm (11.56in), where it meets a radius that flares out to 435mm (17.1 in). The radius is 70.7mm. BERIMA simulation, 15kHz mesh bandwidth, simulated 300Hz-15kHz in 150 steps.

010: LeCléac'h horn with 90 degree mouth

Here are the results of a series of simulations I did to see the effect of varying the rollback in a LeCléac'h horn. This one stops at 90 degrees (like a tractrix). I have used the AH425 parameters, and only varied the mouth termination. ASEMA simulation.

 

011: LeCléac'h horn with 180 degree mouth

 

The same as above, but ends at 180 degrees.

 

012: LeCléac'h horn with 270 degree mouth

 

 

The same as above, but ends at 270 degrees.

 

013: LeCléac'h horn with 360 degree mouth

 

 

The same as above, but ends at 360 degrees. Also under 013 are some plots comparing the throat impedance, zoomed in. It is clear that 90 degrees gives most reflections. 180 degrees helps a lot, and 270 degrees is as good as 360 degrees. The response curves for 270 degrees are unbelievably smooth, and they almost look fake! Still, this is what the simulation produces. 100 frequency points, no smoothing. Both the throat impedance and the response curves show that this horn has extremely little reflection, and the curves are also very smooth off-axis. This is clearly not a constant directivity device, though. 

 

014: LeCléac'h horn with 360 degree mouth, sound field

 

Another series of pretty pictures, this time of the sound field near a LeCléac'h horn. Again, smooth and pretty, but perhaps not all that useful in judging the quality of the horn. 

I also added a couple of sound field plots where the lines are isophase contours. These contours are lines between points that are in phase. Note that 1) this is not very frequency dependent, and 2) the lines correspond quite closely to the isophase wave front shapes used to calculate the LeCléac'h horn contour. In calculating the LeCléac'h contour, no assumption of wave front shape is made apart from that the wave fronts should be normal to the wall, and equidistant from each other. The wave front shapes that result from these assumptions, are very similar to what is shown in these plots.

 

015 and 016: Spherical wave horn

Also known as the Kugelwellen horn or Klangfilm horn. It is sometimes confused with the tractrix (which also assumes spherical wave fronts), but they are different. The tractrix assumes wave fronts of constant radius, that are normal to the walls. The wave fronts expand in an almost exponential way. The Spherical wave horn also assumes wavefronts of constant radius but this radius is twice the radius used in tractrix horns, and the wave fronts are not assumed to be normal to the walls. Wave front area expansion is explicitly exponential. See my Horn Theory articles for details on the two curves. I believe Avantgarde uses a profile similar to this, but that is just speculation.

Anyway, here are two simulations of Spherical wave horns, one with baffle (015) and one without (016). Notice the smoother response and throat impedance with the horn in a baffle. 

 

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Horn Loudspeaker Simulation

Horn Loudspeaker Simulation

Many readers may be familiar with the free software Hornresp, which, given driver parameters and some geometrical parameters for the horn and cabinet, can simulate a wide variety of horn, direct radiator and bandpass systems. This may be enough for most people, while others (like me) are curious about the math and algorithms behind it

Simulating horns and horn loudspeakers has interested me for a long time. I found Hornresp back at the time when David McBean first made it available (around 2000 I think). At first you could only get the full functionality by paying a small fee, otherwise the throat area of the first segment was fixed. He later told me that he actually ended up giving the full version for free to those who asked, and if I had known that I'd probably started using it in earnest earlier. But my first midbass horns were designed using Hornresp (with the original limitation), as was my later horn subwoofer and other horns. But around 2005-2006 I got interested in horn theory and other methods of evaluating horn performance, like power factor (the cosine of the phase angle between resistance and reactance of the throat impedance). First I made a program that would read the data exported from Hornresp and plot the power factor. Later I started looking into wave fronts in horns, and combination of horn types (like multiple segment horns with Hypex segments), and for that I needed to write my own horn simulation software. 

I first made contact with David McBean in 2004, and we started corresponding regularly, discussing many aspects of horn simulation. This was extremely helpful when I started writing my own horn simulator, and I can't thank David enough for making Hornresp available, and for guiding me through the rough terrain of horn simulation. Although he never showed me more than a couple of snippets of code, through discussion and references I was able to make things work and learn things from the ground up. 

My horn simulator, HornCAD™, evolved into a complex program that could use the Mode Matching Method (MMM), simulate all types of segments, rectangular horn, and curved horns. It could use measured compression driver data, and export dxf files for CAD use. Thanks to the MMM, directivity simulations were quite accurate, and I used it extensively during my time at Celestion. 

But since HornCAD™ was born as a tool to learn horn simulation and to explore various ways to simulate horns, it is full of unfinished functionality and bugs that are hard to track down due to the size of the code base. Therefore it has never been released to the general public. That may change in the future, though... But enough about my background as a horn simulator writer!

Simulation Basics

The point of this article is to give an introduction to horn loudspeaker simulation. While it may seem like black art for most people, it is more similar to electrical circuit simulation. So in this little series, I plan to explain how to implement a simple "Hornresp-ish" code in Octave/Matlab. It will of course not have all the bells and whistles of Hornresp, but will be able to simulate the power response, electrical impedance and diaphragm displacement of a basic horn loudspeaker. 

Horn loudspeaker simulation typically consists of simulating:

  1. The radiation from the horn, especially radiation impedance, but also directivity.
  2. The horn itself: throat impedance as a function of mouth radiation impedance, and the output volume velocity as a function of the input volume velocity.
  3. The acoustical circuit apart from the horn: front and rear chambers, vents etc.
  4. How the loudspeaker driver behaves when connected to the acoustical load made up by the horn, chambers, vents etc and thereby the power delivered to the horn, the electrical input impedance of the system, diaphragm displacement etc. 

We will cover all of this, but also things like simulating multiple segment horns, horns with special profiles like the tractrix, and maybe even look at tapped horns. 

Glossary

The list above contains many words that may be unfamiliar, but if you want to learn horn simulation, you need to know what they mean. So here is a short glossary:

  • Radiation impedance: When something vibrates with a certain velocity, it pushes the air, and the air pushes back with a certain force. The ratio of this force from the air to the velocity of vibration is the mechanical radiation impedance. In this analogy, force is analoguous to voltage and velocity to current, and just like voltage divided by current gives electrical impedance, force divided by velocity gives mechanical impedance. 
  • Volume velocity: velocity times area, cubic meters per second.
  • Acoustical impedance: A similar analogy can be made in acoustics: with pressure analoguous to voltage and volume velocity analoguous to current, the ratio between them is acoustical impedance. It relates to mechanical impedance through the area of the vibrating surface (which may not be solid, but can be an imaginary surface, for instance the horn mouth). Mechanical impedance is acoustical impedance times area squared.
  • Acoustical circuit: an analoguous circuit of acoustical components like ducts, horns and volumes. It can be drawn like an electrical schematic, and we can calculate its performance based on electrical circuit theory. This is a fundamental method for simulating electroacoustic systems.

Simulation: The Nitty Gritty Details

Here are links to the parts in the series (the links will go live as the parts are added):

  1. Part 1: Radiation and T-Matrix
  2. Part 2: Adding a driver
  3. Part 3: Multiple segments and more T-matrices
  4. Part 4: Other horn profiles and curved wave fronts
  5. Part 5: A simple tapped horn model

The Bass Transmission Index

The Bass Transmission Index

Evaluating the accuracy of low frequency reproduction isn't as straightforward as one may think. There is talk about "fast bass", and PRAT (Pace, Rythm And Timing) is sometimes mentioned as a description. In such a discussion someone will invariably point out that a 20Hz sine wave isn't "fast", and that the issue of fast or slow bass is meaningless. It may seem that way using these simple arguments, until you experience accurate, detailed bass reproduction. But how do we quantify it? Obviously not by measuring the rise time of a 20Hz sine wave! 

This is actually a very real problem. For the mix engineer, perhaps the biggest problem is how a loudspeaker with poor temporal response alters the perceived balance between rhythm section instruments like kick drum and bass guitar. Though not exclusively the case, loudspeakers with ported cabinets (bass reflex loading) are more likely to exhibit this type of problematic behaviour, due to the use of resonant elements to increase bass extension. An incorrect mix made on loudspeakers like this may not transfer well to other sound reproduction systems, and can't be corrected later during mastering, since the two instruments occupy the same part of the audio spectrum.

Lara Harris, Keith Holland and Philip Newell have done extensive work on quantifying bass reproduction accuracy, resulting in Lara's PhD work and the Bass Transmission Index (BTI). The BTI is an objective measure of a loudspeaker's ability to accurately reproduce low-frequency musical content. The metric aims to describe how well a loudspeaker reproduces the temporal envelope of a dynamic and harmonically-complex signal, something that cannot easily be evaluated from the usual frequency response (magnitude plots). 

Like the STI (Speech Transmission Index), as used in speech intelligibility measurements, the BTI is based on a metric called the Modulation Transfer Function (MTF). MTF-based methods such as these pass an amplitude-modulated signal through the system, varying the rate of the temporal fluctuations across a range of values that are likely to feature in the real-world signals that the system will encounter. The preservation of modulation depth between input and output is used as an indicator of how well the system can reproduce these temporal variations. The figure below illustrates the concept, showing modulation depth for input (mi) and output (mo) signal envelopes.

MTF

The BTI evaluates the MTF in 10 frequency bands from 16-160Hz, with 7 modulation frequencies from 0.8-11.7Hz. The algorithm computes a matrix of modulation index scores between 0 and 1 for each combination of frequency band and modulation frequency. This grid of numbers can be used to calculate an overall average score, and is visualised as a grayscale intensity image where white = 1.00 (perfect reproduction). As a rule of thumb for interpreting these BTI intensity images:

  • Inconsistent shading in the horizontal direction (left-right) indicates variation in the frequency response magnitude (this is variation across frequency bands).
  • Inconsistent shading in the vertical direction (up-down) indicates variation in the faithfulness of envelope transmission (this is variation across modulation frequencies).

The figure below shows an example BTI intensity image and mean score for a bass-reflex studio monitor. Frequency bands (centre frequencies) are on the x-axis, and modulation frequencies on the y-axis.

BTIplot

Recently I have worked with Lara to make her BTI research code production ready, and it has now been officially made available on GitHub. It runs in Matlab and Octave (although not all the advanced options are available in Octave, and some requires certain Matlab tooboxes), and demonstrates a reference implementation. Here are the links:

BTI Toolbox on GitHub

Lara's LinkedIn post about BTI

My LinkedIn post about BTI

 

Big Bend Bass Horn: Driver Update

Big BenD Bass Horn: Driver Update

[Previous: Installation; Main] 

This update is actually long overdue, and related to a project at Celestion I wasn't able to finish: a cone driver specifically designed for bass horns. It follows the ideas I outlined under My Approach to Bass Horn Design, and is a 12" driver designed for a compression ratio of about 1:2. As I wanted it to be easy for Celestion to put it into production, I used as many standard parts as possible, either directly or something that could be easily machined from standard parts. But I also added a feature that aren't easy to find in modern drivers: an underhung edge-wound voice coil. 

Here are a some of the features of this driver:

  • Underhung 3" edge-wound voice coil
  • Copper sleve on pole piece
  • Focused magnetic gap
  • Low moving mass
  • Vented pole piece and back plate
  • 250W power handling
  • Large ferrite magnet
  • Inverted dustcap to allow for phase plugs if desired

And for those who worry about the high power rating being detrimental to other qualities important for horn speakers, rest assured: this power rating was a result of the voice coil size and venting, not of "beefing up" the driver (which typically makes the moving assembly lighter) to take higher temperatures and forces. 

Here's a side view of the driver, without the front segments. It's built on a Celestion FTR chassis. 

New driver

The magnet system:

bigBendDrivers3

The gap flux is slightly above 1Tesla, which is quite good for a gap this size. It takes a substantial amount of magnet to produce that, especially when you lose gap width to a copper cap. 

Comparisons with old DIY driver

Below are a couple of photos comparing the new driver to a DIY project I used to begin with, referred to as 12" DIY driver in the performance measurements. The DIY driver used the motor system from a pair of Celestion NTR08-2009D 8" woofers I found in the bin. They had the cones cut out, but the motor was salvageable (even the voice coil), and I used them to build a pair of 12" drivers using available parts. I used the lightest 12" by 2" cones I could find, and a fairly soft spider. They turned out to be quite good, with the BL^2/Re being a good match for my bass horns. But the new drivers are more robust, and also give a very good performance and produces very clean bass in the Big BenD horns. 

Comparision with old DIY driver

Comparision with old DIY driver (back)

 Parameter  Old DIY driver  New driver
 Re [Ohms]  4.46  5.8
 Le [mH]  0.065  0.086
 BL [N/A]  12.3  17.0
 Mms [g]  39.2  64.5
 Rms  [Ns/m]  3.4  0.63
 Cms [m/N]  4.36e-4

 1.88e-4

     
 

Now I just hope Celestion will finialize this project and put the drivers into production, as I think this would be a good driver for bass and midbass horn use, especially for domestic use.

[Previous: Installation; Main] 

Big BenD Bass Horn: Installation

Big BenD Bass Horn: Installation

[Previous: Performance Measurements; Main; Driver Update] 

Finally, the last article about the Big BendD bass horn! This part will cover the installation and setup of the horn, with some comments on the subjective performance at the end.

Installation

Although the DIY 12" driver showed the most promise during outdoor testing, I still wanted to try the Altec 515-8G when setting up the horn. It was mounted in the rear chamber, the chamber was filled with wool, and the rear wall covered with pieces of an acoustic celing tile. 

RearChamberAltecWoolBackWallDamping

Then came the process of carrying all the parts into the living room, setting it up, adding gaskets, bolting it all together, installing the drivers, wiring it up and put the rest of the system back together. In the process I had help from my good friend Harry. This is really a two-person job, because carrying the big parts into the house isn't easy to do by oneself. The parts were all designed to fit through a standard door, but they are still a bit difficult to move around. 

Setup01Setup02Setup03

Setup01Setup05Setup03

Setup01Setup08Setup03

Setup01Setup11Setup03

With two people working, the setup was done in a couple of hours. There are a lot of bolts, about 70 per horn, so or ratchet spanners got a real workout. 

The complete setup is shown below. The white middle/throat sections blend in with the walls, making the bass horn less dominating in the room. It does work, some people have not recognised it as part of the bass horns.

Axi2050Proto1

The First Test: Where's the Bass?

Just setting up the horn and putting some music on, without any crossover or EQ, left us wondering: Where's the bass? Isn't this supposed to be a bass horn? There's a lot of lower midrange, but the sound was a bit thin. 

Altec95dBInRoomThe measurements made it obvious what the problem was: the output fell below 70Hz, and apart from a peak at 50Hz, the response was more like a midbass horn than a 30Hz bass horn. What was going on? 

We swapped the Altec for the DIY 12", and that helped significantly; the better impedance match between the horn and driver was definitely an issue in the presence of room modes. Which turned out to be the real problem.

Room Modes

 My living room is about 7m long and 3.5-4m wide. This means that the second mode in the length direction and the first mode in the width direction are both at about 50Hz, which is also clear from the measurement above. Between these two modes, energy transfer in the room is quite limited. A wider room would definitely be an improvement, but you have to work with what you've got. 

In the modal region in a room, the response can vary quite a lot from position to position. Some listening positions have a smoother response, while others place the listener at peaks or nulls of modes. To find the best starting point for EQing the response, I measured the response in the room at a 2.5 by 3m grid, every 0.5m. The results for all positions are shown below. 

RoomRespGrid

It turned out that the response was quite smooth about 3m from the horns mouths, somewhat behind the middle of the room. The responses at this line are shown below. Annoyingly, the response drops quite sharply below 45Hz, due to the lack of modes between 25Hz and 50Hz, but apart from rebuilding the room (which I'm sure the landlord wouldn't like), there's not much to be done. 

RoomResp3m

I have applied some EQ to lift the response a bit, but one should be very careful with EQing dips caused by room modes. And I'm not going to spend the rest of my life in this house, so hopefully my nest home will have a more beneficial distribution of modes int eh listening room!

Listening Tests

So, after all this work, how does it sound? The lack of output below 45Hz is only noticable on music where you know there should be something down there. Apart from that, the response in the listening position is quite smooth, and it has the traits of bass horns that I have been missing for so long: proper impact - even at low volumes -, and responsive, detailed and tight bass. Low frequency details in the recordings are quite easy to hear, and there's no overhang or resonance. It sounds effortless even at very high volumes too. The horn integrates well with the fast and detailed midrange of the Axi2050, making it a good combination. I also tried a delay-derived subtractive crossover, as described in the Horn Book, and it made a worthwile improvement to the coherence and naturalness in the lower midrange.

All in all, I'm very satisfied with the performance. 

[Previous: Performance Measurements; Main; Driver Update] 

Big BenD Bass Horn: Performance Measurements

Big BenD Bass Horn: Performance Measurements

[Previous: Belts and braces pt. 4; Main; Next: Installation] 

 With one horn finished, I took it outside to do some frequency response measurements. First thing to do is to measure the horn under conditions similar conditions to the simulations. This is a very important part of designing speakers, if you want to use simulation tools in the process. You need to verify that your simulation is correct, and if not, in what way. It is especially important if you are writing your own simulation software. I think people are getting better at it, but there have been many cases on DIYaudio of people complaining about their simulations being wrong, when the actual problem is that they have not simulated what they have actually built. 

Corner

The actual condition of a horn built into an "infinite corner" (3 infinite baffles perpendicular to each other) isn't easy to achieve in practice. The best I could do was to use the walls of my house and garage:

Testing1

And then put some extra sheets of plywood between the buildings to try to close the gap.

Testing2

So, finally the first measurements, with and without baffles. The difference isn't huge, This may be because the garage is still close enough in terms of wavelengths to contribute to the baffle effect. (I'm not sure if the levels are actually correct, trying to do the calibration in ARTA gave some confusing results.)

MeasuredCornerTxt

So how well does this fit with the simulations? Actually pretty good, see below. The Response below 200Hz is almost spot on, the  response at higher frequencies deviates, probably because of the simple model used for simulating the curving, and because I used a different driver than in the measurements. 

What I'm quite happy with is that the curving approach worked as intended: there are no sharp dips and peaks or suckouts in the response, and it doesn't roll off until about 500Hz. This creates a nice overlap with the midrange horn. At the lower end, the response starts to fall off rapidly below 30Hz, which was the intended lower limit. The response is a bit uneven, but we'll see that this changes with a different driver.

OutdoorResp

Wall

The second test condition is in front of a wall. Neither of the two are fully representative of the operation conditions in actual use, but it will show the effect of placing the horn in front of, instead of flush with, a wall.

Testing3

The effect of one missing side wall and the increased distance to the back wall is evident: a loss of level at low frequencies that was predicted by both the simulations and scale model measurements. 

MeasuredWallTxt

Driver Tests

The next measurements were done with REW as I found it easier to do a level calibration there than when using ARTA. Four different drivers were tested:

Altec 515-8G, a 15" driver built in a Celestion FTR-3070 chassis, A 12" guitar speaker, and a 12" high efficiency woofer built using various parts available. The results are shown below. 

There is a clear difference between the drivers; the guitar speaker clearly fails and has a very peaky response (not all musical instrument drivers are suitable for bass horn use, even if Dr. Bruce Edgar had good results with EVM-12). The 15" drivers perform about the same. The best results comes from the 12" driver I built. This isn't actually very surprising, since it has the best impedance match with the horn of all the drivers. 

The dips in the response at 483Hz and 870Hz are from standing waves in the empty rear chamber.

FR105dBWall

Distortion

Following is some distortion meausrements of the drivers tested. I measured at 95, 105 and 115dB SPL at a 2m distance. Only the results for 115dB (114dB for the 12" prototype) are shown.
Altec115dB

15inDIY115dB

Guitar115dB

12inDIY115dB

The 15" drivers are quite similar in response, but the Altec clearly has lower distortion. The guitar driver has very high distortion (not surprisingly, since it has a stiff paper surround and only 1mm overhang on the voice coil), and is best left to what it was designed to do: create distortion for electric guitars. 

The 12" DIY driver has the smoothest response, and while the distortion is slightly higher than the Altec, they are both quite at "sane" listening levels.  

Altec95dB

12inDIY95dB

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